Research

year 2007 
author Hyoung-Gon Lee 
Keyword MRP, Part explosion, APS, Real-time processing, Computational grid, Distributed databases, Feedforward CRP, Hierarchical structures, Main-memory virtual DB 
Abstract The material requirement planning (MRP) process is a core function to generate an exact and efficient plan for manufacturing enterprises so that appropriate quantities of raw materials and subassemblies are provided at the right time. Providing an executable production plan at high speed has remained a goal for MRP since the process was first developed in the 1970s. However, due to the time consuming characteristic of the process with its intensive database (DB) interaction, real time processing remained unattainable, whereas the unrealized ideal of MRP, which was prematurely heralded as an add-on module called advanced planning system (APS) in the 1990s, remains as yet unachieved.
APS differs from conventional MRP in its simultaneous consideration of the aterial
and resource requirements. Established studies and commercial solutions have attempted to make MRP more practical through its integration with capacity planning in a closedloop planning system. However, despite enormous research efforts the problem of processing time has remained largely unsolved, as the solution remains unattainable within a sufficiently short time for practical application. On the other hand, many studies for improving the performance of DB systems have focused on the modification of the data structure, data partitioning, and materialization strategies. In addition, grid computing technology, which aims to utilize unused computing power capacity via internet networking, is being broadly introduced in business. However, to the best of our knowledge, no attempt has yet been made to apply these advanced computing technologies to the MRP part explosion process. This paper proposes a grid enabled APS considering finite-capacitated MRP part explosion process in a distributed DB environment and demonstrates its substantially improved performance. The proposed system comprises four MRP maintenance steps: master data synchronization, job distribution, part explosion, and writing back steps. In
addition to being the first attempt to apply a computational grid to the MRP domain, our proposed system features two further distinctive points. First, the entire process terminates in one step, termed feedforward capacity requirement planning (CRP), even though it contains capacity planning corrections. Second, all the part explosion processes which are performed by multiple resources are accelerated by utilizing its hierarchical structure with processing queries in the virtual DB of the main memory.
In particular, the MRP part explosion process was found to be much faster using grid resources, with an almost n-fold increase in acceleration with n nodes, assuming that the master data are synchronized among the resources and that the writing back step is performed afterwards. Considering the marginal effect obtained from the main memory operation and feedforward CRP, a speedup ratio of 13n was attained for finitecapacitated MRP with deep binary-tree type bill of material (BOM) more than 10 levels.
Several experimental results are presented to illustrate the performance of the proposed approach. 
c PhD 
번호 c year 제목 author
61 MS  2003  Production Planning and Distribution Planning using Demand based mixed Genetic Algorithm in a Supply Chain Jung Im 
60 MS  2003  Design of a BOF Blowing Control Model Using Artificail Intelligence Jungjoon Park 
59 PhD  2003  Process Modeling and Performance Analysis Methodology toward Optimal Design of Manufacturing Systems [30] Kichang Lee 
58 PhD  2002  Flexible Job Shop Scheduling with Multi-level Job Structures [16] Yangja Jang 
57 MS  2002  A combined DEA and BSC methodology for evaluating organization efficiency [1] Bumsoo Kim 
56 MS  2002  Design and Implementation of Model Management System for Supply Chain Planning [1] Youngcheol Yang 
55 MS  2001  A Study on Components Development for Production Management Daiki Min 
54 MS  2001  A Study of Decision Support for the implementation of Cellular Manufacturing Systems. [1] Muynghee Byun 
53 MS  2000  A Study on Integrated Production Planning of Distributed Manufacturing Systems on Supply Chain Dosung Go 
52 MS  2000  Job Shop Scheduling for Minimizing the Sum of Earliness and Tardiness Dongsu Park 
51 MS  2000  Design of a Hybrid System in Integrating Kanban with MRP [2] Taeyoung Song 
50 MS  2000  A Study on Work Measurement Using Image Processing [8]
49 MS  1999  A Study on the Implementation of the Speech Recognition System for the Real-Time Decision Support of Manufacturing Cells [18] Eoksu Sim 
48 MS  1999  A Study on the Development of Event-driven MRP Components Considering Capacity Constraints [1] Seunghyun Yoon 
47 MS  1999  An Evaluation of Workload Limited Order Release Strategies considering Planning Stage in a Jop Shop Byeongdae Choi 
46 PhD  1999  A Study on the Manufacturing System State Based Scheduler using Neural Network and Simulator [20] Kitae Kim 
45 PhD  1999  A Study on Job Shop Scheduling Problems considering Production Capacity Adjustment [16] Daeyoung Chung 
44 MS  1998  Design of Integrated BOM Management System supporting Multiple Views Keumseok Kang 
43 MS  1998  A Study on UML representation of CIM-OSA and availability of analysis and design pattern in CIM-OSA [1] Seungoh Han 
42 MS  1998  A study on an efficient real-time deadlock-free control algorithm by using graph-theoretic approach [27] Jungwoon Yoo 
41 PhD  1997  A Study on the Integration of Loading and Scheduling in Flexible Manufacturing Systems [21] Sangbok Woo 
40 PhD  1997  A Study on FMS Design Justification Considering Part Type Selection and Performance Evaluation Hosub Shin 
39 PhD  1997  Computer-Aided Synthesis of the Execution Controllers for Workcells in Computer Integrated Manufacturing Systems [18] Sangkyun Kim 
38 MS  1997  A New Approach to Master Production Scheduling in the MRP environment [1] Sangdo Choi 
37 MS  1997  A Study on FMS Scheduling Problems Based on Priority Functions Generated by Genetic Programming ChangUk Kim 
36 MS  1997  A Scheduling Algorithm Considering Subcontractor and Machine Setup Cost in MRP Environment [1] Kichang Lee 
35 PhD  1997  A Study on the Integration of Process Planning and Scheduling [3] Kidong Kim 
34 PhD  1996  A Design Support System for the Process Design of Computer Integrated Manufacturing [2] Chankwon Park 
33 PhD  1996  An Improved Scheduling Heuristic Based on Batch Splitting Method for The Job Shop Scheduling Problem [4] Hanil Jeong 
32 MS  1996  A Study on the Generation and DB Construction of Modular BOM [1] Yonggu Ji 
31 MS  1995  A Study on the Group Scheduling Problem with Sequence-dependent Set-up Times in a Multi-stage Cellular Manufacturing Systems Jaesoo Shim 
30 MS  1995  A study on Real-Time Collection of Shop Floor Data Using Speech Recognition [2] Namjoo Kim 
29 MS  1995  An Object-Oriented Framework for the Implementation of Distributed Shop Floor Control in FMS [2] Kyungsuk Lee 
28 MS  1995  A study on intelligent dispatching strategy in Automated Manufacturing Systems [5] Seongwoo Lee 
27 MS  1995  A Study on knowledge Acquisition for Simulation-based Scheduling Expert System [1] Soohyun Lee 
26 PhD  1995  Design Support System for the Conceptual Design of Manufacturing Databases [13] Kitae Shin 
25 MS  1994  A Study on Development of a Knowledge Based Scheduler and Knowledge Acquisition through Simulation [1] Kitae Kim 
24 MS  1994  A Study on Distributed Shop Floor Control of Flexible Manufacturing Systems [4] Daeyoung Chung 
23 MS  1994  A Finitely Recursive Processes Approach to Modeling and Control of an FMC Jaeheuk Choi 
22 PhD  1994  A Study on Design of a Cooperative- Distributed Shop Floor Control System for Computer Integrated Manufacturing [19] Namkyu Park 
21 MS  1993  A Supervisory Control Approach to Rapid Implementation of Low-Level Control Software for FMC [1] Sangkyun Kim 
20 MS  1993  A Study on the FMS Shop Floor Control by Bidding among Autonomous Objects Jangsuk Moon 
19 MS  1993  A Study on Effects of Order Release Policies to Performance of Manufacturing Systems Choonghwan Ahn 
18 MS  1993  A Comparative Analysis of Production Control Policies under Production Uncertainty [5] Janghan Lee 
17 MS  1993  A Study on the Computer-Aided Process Planning for Rotational Parts Considering Machine Status [1] Sungbum Chun 
16 MS  1992  A Decision Support System for A Machine Specifications in Design of An FMS [6] Youngkwan Ko 
15 MS  1992  Event-Driven On-Line Operational Control of Flexible Manufacturing Systems Jonghun Park 
14 MS  1992  A Study on Production Planning Problems in a Flexible Machining and Assembly System [1] Sukang Lee 
13 PhD  1991  An Integrated Decision Support System for FMS Planning and Control Problems [11] Seongyoung Jang 
12 MS  1991  A Study on Image Processing and CAD - Vision System Interface of Manufactured Parts [1] Kidong Kim